The stud welding process involves a hearing a fastener to a metal piece. In this process the stud is positioned on a base metal while the weld arc is applied to weld the base metal and the stud together. Then the stud is positioned into the molten metal until it becomes hard again. This process provided by stud welders similar in nature to flash welding.
Many Applications
When you learn about stud welding, you understand how the stud welding processes diverse. It can be used in a variety of applications, including wiring looms, fixing airlines, handles, machine guards, insulation, fireproofing material, and more. In applications where the reverse side of the assembly is not accessible, this form of welding is highly beneficial. With the stud welding process, you only need access to one side. For instance, stud welding can be applied to rails, instruments, the mounting of circuit boards, and earth points.
Strength
The strength inherent in the weld is greater to a significant degree than the strength of the stud or the parent material. As a result, the welds applied by stud welders during the stud welding process will last longer than the entire product.
Fast Attachment
Not every welding process that joins two pieces together is easy or is carried out quickly. However stud welding does join the fastener with the parent material quickly. A great amount of effort is also not required to connect to start on a thin steel sheet – it can be done very fast. Therefore, the process is very cost efficient as well.
No Weld Splatter
Certain types of welding produce a significant amount splatter. For instance, welders performing MIG welding will sometimes experience excessive splatter. However, stud welders using stud welding do not experience weld splatter due to the fact that the weld zone and the arc are covered by a ceramic shield.
Painted or Pre-coated Items
Items that are subjected to stud welding can be pre-coated or painted. The fact that this process is free from splatter and virtually smokeless, attests to the fact that it is a clean and safe process compared to some other types of welding. As well it can be performed quickly on a range of different projects.
